• Why this Course:
  • If anyone wants to become a professional automation engineer, before getting into PLC and other automation related fields, he must know firstly the MCC & RLC logic operation and troubleshooting technique to handle the machinery running operation with proper power connection.
  • To know practically all the technical terms and issues simultaneously both for academic and job sectors what we have learned theoretically in universities and polytechnics.
  • Those who want to do job in Industries.
  • Anyone wants to do research in electrical & power system field.
  • Who wants to become a trainer in automation and robotics engineering field.
  • Those who want to do business with products related automation field.

  Course objectives:

  • By end of this course participants will be expert in Motor-Controlling
  • By end of this course participants will able to design any RLC and MCC logic.
  • By end of this course participants will able to any kind of hardware by their own.
  • By end of this course participants will able to Design and making any kind of RLC Panel and MCC Panel installation, maintenance, troubleshooting, testing, commissioning

  Course Outline

  1. Fundamentals of Industrial Power & Control Systems
  • Types of Circuit Breakers (SP, DP, TP, TPN)
  • Protective Devices: MCB, MCCB, MPCB, ELCB, RCCB, RCD, RCBO
  • Switches & Control Elements: Push Buttons, Selector Switches, Fuses, Power Supply Units
  2. Industrial Relays & Protection Devices
  • Magnetic Contactors – Working & Selection Criteria
  • Timers & Relays: ON-Delay, OFF-Delay, Combined ON-OFF Delay
  • Protection Relays: Electromagnetic, Electronic, Thermal Overload, Electronic Overload
  • Advanced Relays: Phase Failure, Frequency Relay, Overcurrent & Overvoltage Relays
  3. Sensors & Measuring Devices
  • Current & Voltage Transformers (CT, PT)
  • Limit Switches & Proximity Sensors
  • Photoelectric Sensors for Industrial Applications
  4. Industrial Project-Based Learning
  • Automatic Transfer Switch (ATS) Design & Implementation
  • Industrial Chiller System Automation
  • Three-Phase Protection using Electromechanical Relays
  • DOL Starter & Automatic ON-OFF Control
  • Forward-Reverse Motor Control Automation
  • Star-Delta Starter with Timer Off Function
  • Industrial Conveyor System Wiring & Control
  • Overhead Crane Automation & Safety Systems
  • MCC & RLC Control Panel Full Design & Implementation

  Software & Tools Used

  • Panel Draw – Industrial Electrical Panel Design
  • EKTS (Electrical Control Simulation Software)
  • Excel for Load Calculation & Panel Sizing

• Why this Course:

  • Engineering Students (1st to 8th semester) looking to build a strong foundation.
  • Fresh Graduates & Job Seekers wanting practical skills for the industry.
  • Aspiring Service Engineers seeking expertise in troubleshooting and machinery operations.
  • Bridging Academic Theory with Real-World Application to prepare for successful careers in instrumentation and process control.

  Course objectives: By end of this course,

  • Participants will Learn the essentials of process control and instrumentation for a successful career in process industries
  • Participants will Identify the different control loops and describe their main tasks.
  • Participants will Identify the basic implementation of P, PI and PID control in the following types of loops: Pressure, Flow, Level and Temperature loops
  • Participants will able to maintenance, commissioning and troubleshooting.

  Course outline:

  • Limit Switch, Proximity sensor, Photo Sensor
  • Proximity sensor, Photo Sensor
  • Encoder, PT-100, Pressure Transmitter
  • Flow Meter, DPT, Actuator, Butterfly Valve
  • Transducers and converters
  • Transmitters
  • Controllers
  • Hart Calibrator
  • Pressure control loops
  • Flow control loops
  • Level control loops
  • Temperature control loops
  • Multi-variable loops
  • Multi-variable loops: Feedforward control
  • Feedforward + Feedback
  • Vortex flowmeters
  • Ultrasound flowmeters
  • Electromagnetic flowmeters
  • Float level gauges

  Float switches

• Why this Course:

  • For Aspiring Automation Engineers – Build your career in automation.
  • Industry 4.0 Focus – Understand automation systems in the context of the 4th Industrial Revolution.
  • Future Researchers – Ideal for those pursuing higher studies in Automation, Robotics, or Mechatronics.
  • Theory to Practice – Apply academic concepts to real-world industry scenarios..

  Course objectives:

  • To know and skilled in total advance automation system according to industry and supplying company demand.
  • To know total project design, project management and prepare all documentation.
  • To development and manage industrial & Project skill related program in Industrial Automation.
  • To design 35 advance industrial project with site visiting, BOM, BOQ, PI, project designing, programming sequential operation, control panel design, I/O design, SCADA design, HMI Design, PLC Design, Mechanical Installation, Project management, Process flow, cable selection process, testing commissioning, troubleshooting process, Installation process, project submission process etc.

  Course outline:

  1. Industrial automation (PLC) design
  2. Understanding the equipment or process functions
  3. Accounting for mechanical real-world behaviors and interfaces
  4. Ensuring the equipment is properly instrumented
  5. Designing electrical power and I/O wiring
  6. Developing drawings and documentation
  7. Designing control panels
  8. Planning for installation and constructability issues
  9. Communication interfaces
  10. Creating and testing PLC programming
  11. Configuring HMI displays useful for operators
  12. Testing the system to ensure it runs for the long haul

  Project:

  1. Advance Project with Digital & Analog System

  Software:

  1. Automation Studio
  2. Panel Draw
  3. Visio
  4. Excel

• Why this Course:

  • If you want to build their career as a professional “PLC Programmer” in ‘Automation engineering field’,
  • Of you want to create your own industrial project from scratch to run final project.
  • To learn PLC programming with different PLC brand simultaneously such as SIEMENS, MITSHUBISHI, DELTA, ROCKWELL, ABB etc.
  • Who wants to do their higher study (Master/PhD) in Automation, Robotics, Mechatronics field.
  • To know practically all the technical terms and issues simultaneously about PLC both for academic and job sectors what we have learned theoretically in universities and polytechnics

  Course objectives:

  • By the end of this course, you will be both able to create a PLC program from scratch and practiced at originating complex ladder logic applications.
  • Participants will be able to do small to large scale project.
  • To develop basic to advance technical knowledge and industrial skill related program on Industrial Automation.
  • To know and skilled in total advance automation system according to industry and supplying company demand.
  • To know PLC related project design, project management and prepare all documentation.
  • To design advance PLC related project with site visiting, project designing, programming, sequential operation, control panel design, I/O design, Process flow, testing, commissioning, troubleshooting process, Installation process etc.
  • Students will learn basic to advance PLC Programming, the difference between digital and analog signals and how to bring them into a PLC, process them, and send them back out.
  • Students will develop an understanding of alarm and notification programming, and the relevant considerations to safety and operator usability.
  • Students will build on the knowledge and understanding of PLC programming using those instructions and environments and techniques to create real-world solutions to problems defined throughout this course.

  Advance Project with Digital & Analog System:50+ project:

  • Particle Mills
  • Oil mill project
  • Industrial washing machine project
  • Multifunctional mixing & heating system
  • Chipper machine & encoder
  • Chip storage management system
  • 11kv motor start, stop & tripping system
  • FCU (HVAC System)
  • Store management system by using servo motor
  • Challenger machine
  • Standard Machine
  • Food & beverage Industries
  • Dairy Factory
  • Beverage Factory
  • Meat Processing Plant
  • bakery Factory
  • Confectionary Factory
  • Canning Factory
  • Frozen Food Factory
  • Pharmaceutical & Chemical Industrys
  • Pharmaceutical Factory
  • Chemical Factory
  • Cosmetics Factory
  • Fertilizer Factory
  • Cement Factory
  • Brik Factory
  • Steel Plant
  • Glass Factory
  • Packaging Factory
  • Steel Rolling Mill
  • Wood & Furniture Industrys
  • Sawmills
  • Rice Mills
  • Sugar mills
  • Flour mill
  • dairy processing plant
  • Kniting Factory
  • Weaving Factory
  • Dying Factory
  • Printing Factory
  • Garments Factory
  • Spinning Factory
  • Finishing Factory
  • 4 axis Sun-Flower Solar tracker
  • Industrial Robotics arm
  • Industrial envelop making machine.
  • Industrial Automation with belt conveyor
  • Industrial Overhead crane project
  • Air handling unit
  • Chiller System
  • Alarm Systems in Plants( Indication, Enunciation)
  • Counting System(Water Plant, Beverage Industry, Pharmaceutical Based)
  • Washing Machine Control(Motor Spinning, Timing, Etc.,)
  • Mixing Applications (Chocolate, Chemical Industries Based)
  • Irrigation Controller in Agriculture
  • Boiler Pressure Monitoring and Controlling System

• Why this Course:

  ✔ Learn VFD fundamentals, selection, and configuration

  ✔ Master VFD parameter programming & troubleshooting

  ✔ Understand AC motor speed control & torque management

  ✔ Work with Siemens, Delta, Sinee, HNC ,Yaskawa, Mitsubishi, LS, and Schneider VFDs

  ✔ Learn Modbus, Profibus, and Ethernet communication

  ✔ Get hands-on training on industrial motor control applications

  Course objectives: By the end of this course,

  • Control any parameter for Induction Motors with Variable Speed Drive (VSD)
  • Participant will connect VFD power & control wiring
  • Participant will Learn VFD (Inverter Drive) theory of operation, volts per hertz, flux vector, pumps & fan mode applications explained.
  • Participant will Learn Auto-tuning, motor parameter set up, 2-wire control, 3-wire control, analog speed and multiple digital speeds, jog mode, and drive response to power failure.
  • Participant will learn Drive specifications and power requirements.

  Course Outline

  1. Introduction to VFD & AC Motor Control
  • What is a Variable Frequency Drive (VFD)?
  • Advantages of VFDs over Star-Delta & DOL Starters
  • Types of Motors Used with VFD (Induction, PMSM, BLDC, etc.)
  • Working Principle of VFD (Voltage/Frequency Control, PWM, Vector Control)
  • Understanding Motor Speed, Torque, and Power Relationships
  2. VFD Components & Circuit Analysis
  • Rectifier, DC Bus, Inverter Section, and Output Stage
  • IGBTs & MOSFETs in VFD Power Switching
  • VFD Cooling & Protection Mechanisms
  • Single-Phase vs. Three-Phase VFDs
  3. Selection & Sizing of VFDs
  • How to Choose the Right VFD for an Application
  • Motor Load Types (Constant Torque, Variable Torque, Quadratic Load)
  • Power Ratings, Voltage Selection, and Drive Protection Features
  • Choosing the Right Braking Resistor & Filters for VFDs
  • Harmonics & Power Factor Correction in VFD Systems

   

  4. VFD Parameter Programming & Configuration
  • Basic Parameters: Motor Nameplate Settings (Voltage, Frequency, RPM)
  • Acceleration & Deceleration Time Configuration
  • Torque Boost, Slip Compensation & PID Control in VFD
  • Jog Mode, Multi-Speed Setting & Auto-Tuning Function
  • Overload Protection, Stall Prevention & Fault Handling
  5. Industrial Communication & VFD Integration
  • VFD Communication Protocols
  • Interfacing VFD with PLC & HMI
  • Remote Monitoring & Control via SCADA
  • Hands-On: Configuring Modbus Communication with Delta & Siemens VFDs
  6. Hands-On Practical Sessions with VFD Brands
  • Siemens / Delta / SINEE / Schneider/ Mitsubishi/Yaskawa/HNC/LS
  • Parameter Setting & Motor Control, Setup & Speed Control, Setup & Speed Control, Closed-Loop Speed Control Using Encoders, Torque & PID Control in HVAC Applications
  7. Troubleshooting & Maintenance of VFDs
  • Common VFD Faults & Alarms (Overcurrent, Overvoltage, Undervoltage, Overload, etc.)
  • Troubleshooting Methods (Multimeter, Software Diagnosis)
  • Checking IGBT & DC Bus Voltage Issues
  • Preventive Maintenance & Cooling System Checks
  8. Advanced VFD Applications & Case Studies
  • HVAC & Chiller Applications – Variable Torque Control
  • Water Pumping Systems – PID Auto-Tuning for Pressure Control
  • Conveyor & Crane Applications – Dynamic Braking & Torque Control
  • Renewable Energy – VFD Control for Solar Water Pumping

Why this Course:

• If you want to learn supervisory monitoring system of any project and how to build and customize it with HMI.
• To do business with HMI products.
• To do research on Human Machine Interface devices.
• To learn repairing and Troubleshooting techniques.

Course objectives: By the end of this course,

• Participant will demonstrate hands-on competency of electronic human machine interface devices
• Participant will Configure human interface devices on programmable logic controller networks
• Participant will Troubleshoot human machine interface devices

Course Outline

1. Introduction to HMI in Industrial Automation

• What is HMI? Role of HMI in Industrial Automation
• Difference Between HMI, SCADA, and PLC Programming
• HMI Architecture and Working Principle
• Types of HMIs: Standalone, Embedded, and PC-Based
• Communication Protocols for HMI (MODBUS, PROFIBUS, PROFINET, Ethernet/IP)

2. HMI Hardware & Software Setup

• Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
• HMI Communication Ports (RS232, RS485, Ethernet, USB)
• Power Supply, Wiring, and Connections for HMI
• Configuring HMI with PLCs using Communication Protocols

3. HMI Software Tools & Environment

• Siemens HMI: WinCC (TIA Portal, WinCC Flexible)
• Delta HMI: DOPSoft
• Mitsubishi HMI: GT Designer3
• Rockwell HMI: FactoryTalk View
• Schneider HMI: Vijeo Designer
• ABB HMI: Panel Builder

4. HMI Screen Development & UI Design

• HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
• Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
• Designing Navigation & Multi-Screen Interfaces
• User Input Methods: Touchscreen, Function Keys, External Keypads
• HMI Tag Configuration & Mapping with PLC Variables

5. Real-Time Data Monitoring & Control

• Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
• Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
• Handling Analog & Digital Data in HMI
• Graphical Representation of Data (Trends, Bar Graphs, Gauges)
• Creating & Configuring Data Entry Fields

6. Alarm Management & Data Logging

• Designing & Implementing Alarms in HMI
• Alarm Classification (Warning, Critical, System Failure)
• Setting Up Alarm History & Acknowledgment System
• Configuring Real-Time & Historical Data Logging
• Exporting & Retrieving Data from HMI for Analysis

7. Advanced HMI Features

• Creating Multi-Level User Access & Security Settings
• Implementing Password Protection for Critical Operations
• Recipe Management & Data Handling in HMI
• Energy Monitoring & Efficiency Tracking

8. Communication & Integration with Industrial Systems

• HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
• Establishing Connectivity Between Multiple HMIs & PLCs
• HMI & SCADA Integration for Centralized Control

9. HMI Troubleshooting & Optimization

• Diagnosing Communication Errors & Hardware Failures
• HMI Software Debugging & Performance Optimization
• Testing & Validating HMI Projects Before Deployment
• Case Studies: Real-World Industrial HMI Applications

10. Final Project: Industrial HMI Implementation

• Designing an HMI System for a Complete Industrial Process
• Connecting HMI to a Real PLC & Field Devices
• Implementing Alarm, Data Logging & User Access Control
• Testing & Commissioning the Final HMI Project

• Why this Course?
  • To learn the fundamentals of Servo & Stepper Motor Drives in industrial applications.
  • To program motion control systems using PLCs and controllers.
  • To configure and troubleshoot servo & stepper motor drives in automation.
  • To implement advanced motion control techniques for robotics & CNC machines.
  • To enhance career opportunities in industrial automation, robotics, and motion control.

  Course Objectives:

  By the end of this course, participants will be able to:

  • Understand the working principles of Servo & Stepper motors.
  • Select the right motor drive for an industrial application.
  • Configure & program servo and stepper drives for precision control.
  • Interface servo & stepper motors with PLCs and industrial controllers.
  • Troubleshoot motor drive issues and optimize performance.
  • Implement real-world motion control applications.

   

  Course Outline

  1. Introduction to Motion Control & Motor Drive Systems
  • What is Motion Control?
  • Difference Between Servo & Stepper Motors
  • Industrial Applications of Servo & Stepper Motors
  • Open-Loop vs Closed-Loop Motion Control
  • Components of a Motion Control System (Motor, Drive, Controller, Encoder)
  • Overview of Servo & Stepper Motor Manufacturers (Siemens, Delta, Mitsubishi, Omron, Rockwell, Schneider)

   

  Stepper Motor Control & Programming

  2. Fundamentals of Stepper Motors
  • Working Principle of Stepper Motors
  • Types of Stepper Motors: Unipolar vs Bipolar
  • Step Angle, Resolution & Microstepping
  • Torque vs Speed Characteristics of Stepper Motors
  • Applications of Stepper Motors in Industry
  3. Stepper Motor Drives & Controllers
  • Introduction to Stepper Motor Drivers
  • Current Control & Microstepping Techniques
  • Pulse & Direction Control of Stepper Motors
  • Interfacing Stepper Motors with PLCs & Microcontrollers
  • Stepper Motor Wiring & Power Supply Considerations
  4. Stepper Motor Programming & Control
  • Generating Step Pulses & Controlling Speed
  • Acceleration & Deceleration Profile Tuning
  • Position Control & Multi-Axis Motion
  • PLC Programming for Stepper Motor Control
  • Advanced Stepper Motion Control Techniques

  Servo Motor Drive Programming & Control

  5. Fundamentals of Servo Motors
  • What is a Servo Motor?
  • DC vs AC Servo Motors
  • Components of a Servo System: Motor, Drive, Encoder
  • Position, Velocity & Torque Control in Servo Systems
  • Comparison of Servo & Stepper Motors
  6. Servo Drive Configuration & Setup
  • Introduction to Servo Drives (Siemens, Delta, Mitsubishi, Omron)
  • Parameter Configuration in Servo Drives
  • Servo Tuning & Gain Adjustment
  • Servo Motor Wiring & Power Considerations
  7. Servo Motor Control Techniques
  • Closed-Loop Position Control with Encoders
  • Velocity & Torque Control Programming
  • Homing & Limit Switch Configuration
  • Motion Profiles: Trapezoidal, S-Curve, PID Control
  • PLC & HMI Integration for Servo Motion Control

• Why this Course:

  • If you want to be a professional project supervisor or project manager in industrial automation sector.
  • If you want to accomplish your automation projects with more flexible, faster, energy efficient and more productive with Innovative simulation tools, seamlessly integrated engineering, and transparent plant operation work.
  • TIA Portal offers you everything you need for end-to-end engineering efficiently and improve cyber security in industrial settings using cloud management solution.
  • To do research on cloud coverage industrial automation control system with cyber security.

  Course objectives:

  • By the end of this course participants will able to interface with any Siemens PLC such as S7-200, S7-300, S7-400, S7-1200, S7-1500.
  • By the end of this course participants will be expert in TIA Portal.
  • By the end of this course participant can able to do any kind of industrial project program.
  • By the end of this course participant can able to configure analog sensor such as Lm35, PT100, DPT, Level Sensor; Digital sensor such as Encoder, proximity sensor, photo sensor etc.

  Training content:
  # Introduction to hardware: S7-1200
  1. Hardware details
  2.How processor works
  3.PLC memory and input /output wiring
  4.How to convert schematic into ladder?

  # Introduction to Siemens TIA portal
  1. Software overview
  2. How to do communication
  3. Understanding general elements

  #Understanding Bit logic operation
  1.NO/NC
  2. Set, reset, set/reset bit field
  3. Rising edge, falling edge
  4. Logic with project

  #Understanding Timer operation
  1.Pulse timer
  2. Example with project
  3. On delay, Off delay, RTON
  4. Timer example with project

  # Understanding counter operation
  1. Up counter, down counter
  2. Up down counter
  3. Example with project

  #Understanding Comparative operation
  1. Compare instructions with project

  # Understanding Math function
  1. Addition, subtraction, divide e.t.c
  2. Math function with project

  # Understanding Move operation
  1. Move, Fill move, block Move
  2. Move with project example

  # Understanding jump/ label
  # Understanding word logic operators
  # Understanding shift and rotate
  # How to use PLC with safety circuit
  # How to do simulation in TIA portal

  #Introduction to HMI
  1. KTP 400 and basic
  2. How to transfer a simple project to HMI
  3. Communication Between PLC and HMI

  # Understanding switching elements
  1. How to do momentary button design
  2. How to design set/reset
  3. Example with project

  # Creating output
  1. Indication
  2. Graphics, Text, Animation
  3. I/O field

  # Dynamic text feedback
  # Numeric field

  # Animation project in HMI
  # Control function of HMI
  1. Function keys
  2. User authorization
  3.Recipies
  4. Trend views and data logging

  # Understanding PID
  1. Manual control
  2. PI
  3. PID
  4. Project example

  # Understanding alarms in HMI
  1.Basic of alarms
  2. Setting up alarms in HMI

• Why this Course?

  • To develop expertise in industrial communication protocols for seamless data exchange between PLCs, HMIs, SCADA, and field devices.
  • To integrate different automation components with standard industrial networks.
  • To troubleshoot and optimize communication systems in real-world industrial automation.
  • To understand data exchange mechanisms and protocols in smart factories, IIoT, and Industry 4.0.
  • To enhance skills for higher studies (Master’s/PhD) in Automation, Robotics, and Mechatronics.

  Course Objectives:

  By the end of this course, participants will be able to:

  • Understand industrial communication principles, addressing, and data exchange methods.
  • Configure and implement MODBUS (RTU/TCP), PROFIBUS, and PROFINET in an industrial setting.
  • Establish communication between PLCs, HMIs, and SCADA using these protocols.
  • Troubleshoot and diagnose industrial network failures and optimize communication efficiency.
  • Design and execute real-world automation projects integrating multiple communication protocols.

  Course Outline

  1. Fundamentals of Industrial Communication
  • Introduction to Industrial Networks & Communication Protocols
  • Differences Between MODBUS, PROFIBUS & PROFINET
  • Communication Media: RS-232, RS-485, Ethernet, Fiber Optic, Wireless
  2. MODBUS Communication Protocol (RTU/TCP)
  • Introduction to MODBUS Protocol & Architecture
  • MODBUS RTU (RS-485) and (Ethernet)
  • MODBUS Registers & Data Frames (Coils, Input Registers, Holding Registers)
  • MODBUS Master-Slave Communication Concept
  • MODBUS RTU Configuration with PLCs (Siemens, Delta, Mitsubishi, Rockwell)
  • MODBUS TCP/IP Configuration with HMI & SCADA
  • Reading/Writing Data using MODBUS Functions (Function Codes 01, 02, 03, 04, 05, 06, 16)
  • Troubleshooting MODBUS Communication Issues
  3. PROFIBUS Communication Protocol
  • Introduction to PROFIBUS (DP, PA, FMS)
  • PROFIBUS Network Topologies & Wiring Standards
  • PROFIBUS DP Master/Slave Communication
  • Configuring PROFIBUS DP with Siemens S7-300/400/1200/1500 PLCs
  • PROFIBUS PA in Process Automation (Field Instruments, Sensors, Actuators)
  • Setting up & Diagnosing PROFIBUS Networks in TIA Portal & Simatic Manager
  • PROFIBUS Troubleshooting & Error Handling
  4. PROFINET Communication Protocol
  • Introduction to PROFINET (RT, IRT) and Ethernet-based Automation
  • Differences Between PROFIBUS & PROFINET
  • PROFINET Addressing & Network Configuration
  • Configuring PROFINET Communication in TIA Portal
  • Establishing Communication Between Siemens PLCs via PROFINET
  • PROFINET Integration with HMIs & SCADA

      • Diagnosing & Troubleshooting PROFINET Networks

Why this Course?

• To learn how to design, configure, and program HMIs & SCADA for industrial automation.
• To integrate SCADA with different PLC brands (Siemens, Mitsubishi, Delta, Rockwell, Schneider, ABB).
• To create real-time industrial monitoring, control, and data acquisition systems.
• To develop advanced industrial visualization and alarm management techniques.
• To enhance career opportunities in Industrial Automation, SCADA, and IIoT.

Course Objectives:

By the end of this course, participants will be able to:

• Understand HMI & SCADA fundamentals and their role in industrial automation.
• Design HMI screens and SCADA dashboards for real-time monitoring & control.
• Integrate HMI & SCADA with PLCs using industrial communication protocols.
• Configure alarms, event logging, and real-time data acquisition in SCADA.
• Develop secure and user-friendly operator interfaces with multi-user access.
• Troubleshoot HMI & SCADA communication and operational issues.

Course Outline

1. Introduction to HMI & SCADA in Industrial Automation

• What is HMI & SCADA?
• Difference Between HMI, SCADA, and PLC Programming
• Role of SCADA in Industrial Data Acquisition & Control
• HMI & SCADA Architecture (Standalone, Distributed, Cloud-Based)
• Communication Protocols (MODBUS, PROFIBUS, PROFINET, Ethernet/IP, OPC UA)

HMI Programming & Industrial Visualization

2. HMI Hardware & Software Setup

• Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
• HMI Communication Ports (RS232, RS485, Ethernet, USB)
• Power Supply, Wiring, and Connections for HMI
• Configuring HMI with PLCs using Communication Protocols

3. HMI Software Tools & Development

• Siemens HMI: WinCC (TIA Portal)
• Delta HMI: DOPSoft

4. HMI Screen Development & UI Design

• HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
• Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
• Designing Navigation & Multi-Screen Interfaces
• User Input Methods: Touchscreen, Function Keys, External Keypads
• HMI Tag Configuration & Mapping with PLC Variables

5. Real-Time Data Monitoring & Control in HMI

• Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
• Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
• Handling Analog & Digital Data in HMI
• Graphical Representation of Data (Trends, Bar Graphs, Gauges)
• Creating & Configuring Data Entry Fields

6. Alarm Management & Data Logging in HMI

• Designing & Implementing Alarms in HMI
• Alarm Classification (Warning, Critical, System Failure)
• Setting Up Alarm History & Acknowledgment System
• Configuring Real-Time & Historical Data Logging
• Exporting & Retrieving Data from HMI for Analysis

7. Advanced HMI Features

• Creating Multi-Level User Access & Security Settings
• Implementing Password Protection for Critical Operations
• Recipe Management & Data Handling in HMI
• Real-Time Clock & Scheduler for Automated Control
• Energy Monitoring & Efficiency Tracking

8. HMI to SCADA Communication & Integration

• HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
• Establishing Connectivity Between Multiple HMIs & PLCs
• HMI & SCADA Integration for Centralized Control

SCADA Programming & Industrial Monitoring

9. Introduction to SCADA Systems

• What is SCADA? Difference Between HMI & SCADA
• Components of SCADA: RTU, MTU, PLC, HMI, Database, Communication System
• SCADA System Architecture (Standalone, Distributed, Cloud-Based)
• Applications of SCADA in Manufacturing, Power, Water, Oil & Gas

10. SCADA Software Platforms

• Siemens SCADA: WinCC Advanced, WinCC Professional

11. SCADA Screen Development & Graphics Design

• Designing Interactive & User-Friendly SCADA Dashboards
• Configuring Real-Time Monitoring, Trends & Graphical Displays
• Setting Up Dynamic Objects & Animations
• Alarm Management & Notification Systems
• Real-Time & Historical Data Logging in SCADA

12. Industrial Communication & SCADA Networking

• SCADA-PLC Integration Using MODBUS, PROFIBUS, PROFINET
• Configuring SCADA to Work with Multiple PLCs & Field Devices

13. SCADA Data Analysis & Report Generation

• Setting Up Data Logging & Trend Analysis
• Generating Custom Reports & Historical Data Analysis

14. Advanced SCADA Features & Cloud Integration

• Implementing SCADA with Industrial IoT (IIoT)
• Cloud-Based SCADA Solutions & Remote Access
• Mobile SCADA: Monitoring & Controlling Processes via Smartphone
• AI & Edge Computing in SCADA Systems

15. SCADA Troubleshooting & System Optimization

• Diagnosing Communication Errors & Hardware Failures
• SCADA Software Debugging & Performance Optimization
• Testing & Validating SCADA Systems Before Deployment
• Case Studies: Real-World Industrial SCADA Applications

Final Project: Industrial SCADA & HMI Implementation

• Designing an HMI & SCADA System for a Complete Industrial Process
• Connecting SCADA & HMI to Real PLCs & Field Devices
• Implementing Alarm, Data Logging & User Access Control
• Testing & Commissioning the Final SCADA Project

Why this Course?

• To master industrial calibration techniques for various process instruments.
• To learn international standards & best practices in calibration.
• To understand precision measurement & testing procedures for industrial automation.
• To work with calibration tools like pressure calibrators, temperature calibrators, and loop testers.
• To enhance career opportunities in industrial automation, process control, and metrology.

Course Objectives:

By the end of this course, participants will be able to:

✅ Understand calibration fundamentals and industry standards (ISO, NIST, IEC).

✅ Perform calibration on pressure, temperature, flow, and level instruments.

✅ Use calibration equipment (Fluke, Beamex, Druck, Siemens, Yokogawa, etc.).

✅ Maintain traceability and generate calibration certificates.

✅ Troubleshoot faulty instruments and optimize accuracy.

✅ Implement field & laboratory calibration techniques.

Course Outline

1. Introduction to Calibration & Metrology

• What is Calibration? Importance & Standards
• Difference Between Calibration, Verification, and Validation
• International Calibration Standards (ISO 17025, NIST, IEC, ANSI, ASTM)
• Traceability & Measurement Uncertainty

Instrumentation Calibration Techniques

2. Pressure Instrument Calibration

• Types of Pressure Sensors (Gauge, Absolute, Differential)
• Calibration of Pressure Transmitters (DPT, Smart Transmitters)
• Deadweight Testers & Digital Pressure Calibrators
• Calibration Using Pressure Pumps & Manometers
• Industry Application & Troubleshooting

3. Temperature Instrument Calibration

• Types of Temperature Sensors (RTD, Thermocouples, Thermistors)
• Calibration of PT100, K-Type, and J-Type Thermocouples
• Temperature Calibrators: Dry Block, Liquid Bath, Thermocouple Simulators
• Understanding Accuracy, Stability, and Hysteresis
• Case Study: Calibration of Temperature Controllers in HVAC Systems

4. Flow Instrument Calibration

• Types of Flow Meters (Orifice Plate, Coriolis, Magnetic, Vortex, Ultrasonic)
• Flow Calibration Methods: Master Meter, Gravimetric, Volumetric
• Using Flow Calibration Rigs & Ultrasonic Flow Calibrators
• Flow Meter Installation Effects on Accuracy
• Troubleshooting & Verification of Flow Meters

5. Level Instrument Calibration

• Types of Level Sensors (Ultrasonic, Radar, Differential Pressure)
• Calibration of Radar & Ultrasonic Level Transmitters
• Calibration of Float, Capacitance & Conductivity Level Sensors
• Industrial Applications & Case Studies

Advanced Calibration & Loop Testing

6. Signal Calibration & Loop Testing

• 4-20mA Signal Loop Calibration & Troubleshooting
• HART & Fieldbus Calibration Techniques
• Multimeter vs Loop Calibrator: Usage & Best Practices
• Smart Instrument Calibration Using Software (Siemens, Emerson, Yokogawa)

7. Calibration of Control Valves & Positioners

• Control Valve Calibration Process
• Positioner Calibration

8. Advanced Communication & Calibration Software

• HART Communicators & Field Device Manager Software

    • PROFIBUS, MODBUS

Why this Course?

✔ To master Open-Loop & Closed-Loop Control Systems

✔ To understand PID Controllers (Proportional, Integral, Derivative)

✔ To learn real-world PID tuning techniques for industrial processes

✔ To work with PLC, SCADA, DCS, and HMI for Process Control

✔ To optimize industrial loops for better performance and efficiency

✔ To reduce process errors, fluctuations, and downtime

Course Objectives

✅ Understand Process Control Fundamentals

✅ Learn how PID controllers regulate temperature, pressure, level, and flow

✅ Configure and tune PID loops using manual & automatic methods

✅ Implement Feedforward, Cascade, and Ratio Control strategies

✅ Develop skills in PLC-based PID control programming

✅ Troubleshoot control loop instability & response issues

Course Outline

1. Introduction to Process Control & Automation

• What is Process Control?
• Industrial Control Systems: PLC, SCADA, DCS
• Types of Control Loops: Open-Loop vs Closed-Loop
• Difference Between Manual Control & Automatic Control
• Basics of PID Control

PID Controller & Loop Tuning

2. Understanding PID Control (Proportional-Integral-Derivative)

•   How PID Controllers Work in Industrial Automation
• Understanding Setpoint, Error, Process Variable, and Output
• Tuning Parameters:

        ◦ Proportional Gain (P) – Speed of response

        ◦ Integral Action (I) – Eliminating steady-state error

        ◦ Derivative Action (D) – Predicting & reducing overshoot

• Practical Examples in Temperature, Pressure, Flow, and Level Control

3. Open-Loop Control System

• Understanding Open-Loop Characteristics
• Open-Loop System Response Analysis
• Industrial Applications of Open-Loop Control
• Practical Hands-on: Running an Open-Loop System

4. Closed-Loop Control System

• Understanding Feedback Mechanisms
• Stability & Performance of Closed-Loop Systems
• Gain Scheduling & Adaptive Control
• Practical Hands-on: Configuring a Closed-Loop System

Advanced PID Control & Tuning Techniques

5. PID Tuning Methods

• Manual PID Tuning
• Auto-Tuning Algorithms (PLC & DCS-based Tuning)
• Industrial Case Study: PID Tuning in a Steam Boiler System

6. Advanced Control Strategies

• Feedforward Control
• Cascade Control
• Ratio Control
• Split-Range Control
• Multi-Loop Control

7. PLC-Based PID Control

• Implementing PID Control in Siemens, Mitsubishi, Delta, Rockwell PLCs
• PID Block Programming in TIA Portal, RSLogix, GX Works, WPLSoft
• PLC & SCADA Integration for PID Control
• Real-Time Data Acquisition & Trending

Field Instrumentation & PID Loops

8. Industrial Sensors & Actuators for PID Control

• Temperature Transmitters & RTDs
• Pressure Transmitters & Control Valves
• Flow Meters & Level Sensors
• VFD & Motor Control with PID

9. Troubleshooting PID Control Loops

• Identifying Instability, Overshoot, and Hunting
• Controller Response Analysis
• Tuning for Process Optimization
• Case Study: PID Tuning for an HVAC System

Final Project: Implementing & Optimizing a PID Loop

🔹 Design a Complete PID Loop for a Real Industrial Process

🔹 Implement PID Control in PLC & SCADA

🔹 Optimize Performance Using Advanced Tuning Methods

🔹 Generate Reports & Troubleshooting Guidelines

Why this Course?

✔ To understand Industrial IoT (IIoT) and Industry 4.0 fundamentals

✔ To integrate Cloud Computing for smart automation

✔ To learn data acquisition, processing, and analysis in real-time

✔ To implement secure IIoT networks and protocols

✔ To enhance remote monitoring, predictive maintenance, and asset optimization

✔ To develop expertise in cloud-based automation solutions

Course Objectives

✅ Understand IIoT Architecture and Technologies

✅ Learn about industrial sensors, IoT gateways, and edge computing

✅ Develop real-time monitoring systems using cloud integration

✅ Implement cybersecurity strategies for IIoT networks

✅ Gain hands-on experience in smart industrial automation projects

Why This Course:

• Future world will be depended on sustainable renewable energy and solar PV system is one of them where this solar industry is enhancing whole around the world.
• If anyone wants to become a professional solar PV system design engineer and intended to work in solar power plant installation, designing, consultancy and management.
• If anyone wants to do business related to solar industries.
• To know practically all the technical terms and issues about solar PV system engineering.
• Those who want to do research in solar power system management and installation techniques.

Course objectives:

• You will able to understand the total Solar power system, methods and functions.
• This course will give you total understanding of solar parameters, panel data sheet parameter, different types of Inverter sizing, battery sizing, charge controller.
• You will be able to design and install Off Grid Power Plant.
• This course contents and skills will be helpful for your Research work.
• After finishing this course, you will able to deal solar related project installation and solar project management, testing, commissioning, and troubleshooting.

Course Outline:

🔰 Solar PV System Essentials (PART-1)
🔸Introduction to Solar PV Systems
🔸Solar Cell, Solar Panel, Solar String, Solar Array
🔸Various Solar Module Connection Configurations
🔸Types of Solar Panels, PV Systems, and Inverters
🔸Overview of Key System Components
🔸Structural Types in Solar Installations
🔸Output of a Solar PV System
🔸Factors Affecting Electricity Output
🔸Maximizing Power Generation from Solar Panels
🔸Thermal Generation (CSP) & Photovoltaic (CPV)

🔰 Deep Dive into Solar Cells (PART-2)
Understanding Solar Radiation: GHI, GII, GEI
🔸Hot Spot Effect in Solar Cells
🔸 Half-Cell & Multi-Busbar Cell Technology
🔸 The Concept of 100% Efficient Solar Cells
🔸 Solar Cell Datasheet & Small vs. Large Cells
🔸 Fill Factor and Its Impact on Performance
🔸 Multi-Busbar Solar Cells & Reconnection Methods
🔸 Building a Solar Panel from Individual Cells
🔸 Panel Efficiency vs. Cell Efficiency

🔰 Solar Panel Breakdown (PART-3)
🔸 Overview of Different Solar Panel Datasheets
🔸 Mono, Mono PERC & Mono Bifacial Silicon Panels
🔸 STC, NOCT, PTC & CEC Panel Ratings
🔸 Temperature Effects on Cells, Panels, and Systems
🔸 Calculating Minimum & Maximum Voltage of Solar Panels
🔸 NEC Maximum Voltage Calculations for PV Systems
🔸 Temperature Ratings of Solar Panels
🔸 Temperature Coefficients of Different Solar Panels
🔸 Performance Comparison: Mono vs. Mono, Poly vs. Poly, and Mono vs. Poly
🔸 String & Array Configuration: Min & Max Number of Panels
🔸 Maximum Current, Series Fuse Rating, and System Sizing
🔸 Key Performance Factors of PV Systems

🔰 Solar PV Design Using Excel (PART-4)
🔸 Calculating Solar Panel Efficiency, Power & Size
🔸 Voltage Calculations: Min, Max, and NEC Table
🔸 Series, Parallel & Hybrid Connection Calculations
🔸 Solar Array Voltage & Current Calculations
🔸 String to Combiner Box Calculations
🔸 Battery Basics & Temperature Compensation
🔸 Determining Battery Temperature & Charger Controller Requirements
🔸 Battery Bank Sizing & Connection Types
🔸 Inverter Sizing and Load Considerations

🔰 Solar Project Execution (PART-5)
🔸 Step 1: Engineering Site Inspection
🔸 Step 2: Permitting & Documentation
🔸 Step 3: Equipment Procurement
🔸 Step 4: Civil & Structural Work
🔸 Step 5: Installing Mounting Structures
🔸 Step 6: Solar Panel Installation
🔸 Step 7: Electrical Wiring & Connections
🔸 Step 8: System Testing & Commissioning
🔸 Step 9: Project Documentation & Report Submission

🔰 Understanding Your Solar Location (PART-6)
🔸 Latitude, Longitude & Geographical Indicators
🔸 Time Zones & Regional Time Differences
🔸 Seasonal Impact on Solar Generation
🔸 Sun Path Charts and Their Importance
🔸 Magnetic vs. True Azimuth in Solar Positioning
🔸 Optimizing Solar Panel Orientation
🔸 Solar Irradiance Across Hemispheres
🔸 Fixed vs. Adjustable Tilt Angles for Maximum Power

🔰 Solar PV Design Using SketchUp (3D Animation) (PART-7)
🔸 Multiple Project Designs in SketchUp
🔸 Shadow Analysis for Solar Installations
🔸 3D Animated Visualizations of Solar Projects
🔸 Designing Solar Layouts Using Skelion Plugin

Why This Course:

Those who want to build their career in Power system, power plant, electrical substation management and monitoring with proper power parameter calculation, most power efficient, proper designing and simulation .

Course objectives: By end of this course,

• Participants will design and simulate power systems
• Participants will build power systems and simulate the power, current and voltage flow
• Participants will Run load flow analysis on one line diagram, Short Circuit analysis, Protection Coordination Analysis, fundamentals of Power System Analysis etc.

📝Course outline:

🔰Substation types

• 🔖Knowledge about different types of substations
• 🔖 What are the basic documents you need to know for a substation design?
• 🔖Plan, SLD, Sectional Draw, Layout E.T.C

🔰Switchgear types

• 🔖AIS
• 🔖 GIS

🔰Types of transformers

• 🔖Power Transformer
• 🔖Distribution Transformer
• 🔖Other transformer
• 🔖Selection of transformer

🔰Transformer parts and accessories

• 🔖Bushing
• 🔖Main / conservator tank

• 🔖Radiator, OTI, WTI E.T.C
• 🔖OLTC

🔰Switchgear system with selection and calculation

• 🔖 CT
• 🔖PT
• 🔖 ISOLATOR
• 🔖 ACB/VCB/SF6

📝Etap-Course outline:

• Why Etap?
• How to install Etap

Etap overview

• Etap handling
• Single Line Diagram or One Line View
• Transformer Sizing

Load flow analysis

• Types of Buses
• Example 1 / Part1
• Example 1 / Part 2
• Example 2: Load flow analysis for different periods of Time
• Manual calculation Vs. Etap by Gauss saidal

AShort circuit analysis

• Introduction to Power System Faults & Short Circuit Analysis on Etap

Why This Course:

• If you want to be a professional electrical designer in 2D/3D design with standard rules & regulations to maintain professional engineering maintenance and load calculation.

Course objectives: By the end of this course,

• Learn electrical designing maintaining standard rules regulation of BNBC, NFPA & IEC.
• Participants will learn 2 software – AutoCAD, LSPS
• Participants can able to draw any electrical, SLD, ELD, LPS design with load calculation.
• Learn how to draw total electrical substation design with load calculation.
• Apply confidently for jobs requiring AutoCAD.
• Design Electrical Conduits Systems Types & Calculations

Course Outline:

🔰Part 1:

1. About AutoCAD Electrical Software
2. Software Installation

🔰Part 2

1. Welcome Screen
2. AutoCAD user interface
3. Navigation Bar
4. WCS\UCS
5. View Cube
6. Co-ordinate System
7. Units Setup
8. Limit
9. Grid
10. Grid Display
11. Snap
12. Dynamic Input
13. Ortho Mode
14. Save File
15. Application Menu Button
16. Unit

🔰Part 3

1. Polyline
2. Circle
3. Arc
4. Rec
5. Ellipse
6. Move
7. Copy
8. Erase
9. Polar Tracing
10. Object Snap

🔰Part 4

1. Select Object
2. Rotate
3. Scale
4. Offset
5. Mirror
6. Trim
7. Extend
8. Chamfer
9. Fillet
10. Rectangular Array
11. Polar Array
12. Path Array

🔰Part 5

1. Dimension
2. Text
3. Line weight
4. Line Type
5. Match Properties
6. Table
7. Layer
8. Block

🔰Part 6

1. Donut
2. Region
3. Wipeout
4. Helix
5. Spline
6. Xline
7. Ray
8. Point
9. Multiple Point
10. Divide
11. Measure
12. Break
13. Break at Point
14. Join
15. Stretch
16. Boundary

Part 7

(BNBC, NEPA, IEC, NEC Rule regulations)

📌Project-1

1.how to draw a floor plan

2.how to draw side elevation of a building

📌Project-2

1.Motor controlling theory

2.how to draw motor controlling diagram in Autocad electrical

3.Load calculation of motor controlling circuit

📌Project-3

1.How to draw electrical layout diagram

2.total load calculation of a building

📌Project-4

1.single line diagram of a substation with load calculation

2.single line diagram of building with load calculation

📌Project-5

1.How to draw LPS system in AutoCAD electrical FOLLOWING NFPA-780

2.total load calculation of a LPS system

📌Project-6 (BNBC, NFPA, IEC, NEC Rule regulations)

Why This Course:

• Those who are keen to know engineering safety issues/factors/protections/rules and build their career in safety engineering field this course is for them.

Course objectives: By end of this course,

• Participants will learn standard national/international safety rules and regulation for industrial, residential and commercial.
• Participants will learn total fire and electrical safety, chemical safety, confined space safety, warehouse safety etc.

Course outline:

• Introduction of Industrial Safety
• BNBC, NFPA, ACCORD, Alliance Rules about Safety.
• Hazard Controls
• Classification of Fire & Fire Extinguishing.
• How to use a Fire Extinguisher?
• Electrical Safety Management System
• Chemical Safety, Confined space safety, warehouse safety etc.
• Types of Injuries Based on The Amount of Current Flowing Through the Body
• Lock Out, Tag Out
• Safety and Health Signalization.

   Emergency Primary treatment- CPR