• Why this Course:
  • If anyone wants to become a professional automation engineer, before getting into PLC and other automation related fields, he must know firstly the MCC & RLC logic operation and troubleshooting technique to handle the machinery running operation with proper power connection.
  • To know practically all the technical terms and issues simultaneously both for academic and job sectors what we have learned theoretically in universities and polytechnics.
  • Those who want to do job in Industries.
  • Anyone wants to do research in electrical & power system field.
  • Who wants to become a trainer in automation and robotics engineering field.
  • Those who want to do business with products related automation field.

  Course objectives:

  • By end of this course participants will be expert in Motor-Controlling
  • By end of this course participants will able to design any RLC and MCC logic.
  • By end of this course participants will able to any kind of hardware by their own.
  • By end of this course participants will able to Design and making any kind of RLC Panel and MCC Panel installation, maintenance, troubleshooting, testing, commissioning

  Course Outline

  1. Fundamentals of Industrial Power & Control Systems
  • Types of Circuit Breakers (SP, DP, TP, TPN)
  • Protective Devices: MCB, MCCB, MPCB, ELCB, RCCB, RCD, RCBO
  • Switches & Control Elements: Push Buttons, Selector Switches, Fuses, Power Supply Units
  2. Industrial Relays & Protection Devices
  • Magnetic Contactors – Working & Selection Criteria
  • Timers & Relays: ON-Delay, OFF-Delay, Combined ON-OFF Delay
  • Protection Relays: Electromagnetic, Electronic, Thermal Overload, Electronic Overload
  • Advanced Relays: Phase Failure, Frequency Relay, Overcurrent & Overvoltage Relays
  3. Sensors & Measuring Devices
  • Current & Voltage Transformers (CT, PT)
  • Limit Switches & Proximity Sensors
  • Photoelectric Sensors for Industrial Applications
  4. Industrial Project-Based Learning
  • Automatic Transfer Switch (ATS) Design & Implementation
  • Industrial Chiller System Automation
  • Three-Phase Protection using Electromechanical Relays
  • DOL Starter & Automatic ON-OFF Control
  • Forward-Reverse Motor Control Automation
  • Star-Delta Starter with Timer Off Function
  • Industrial Conveyor System Wiring & Control
  • Overhead Crane Automation & Safety Systems
  • MCC & RLC Control Panel Full Design & Implementation

  Software & Tools Used

  • Panel Draw – Industrial Electrical Panel Design
  • EKTS (Electrical Control Simulation Software)
  • Excel for Load Calculation & Panel Sizing

• Why this Course:

  • Engineering Students (1st to 8th semester) looking to build a strong foundation.
  • Fresh Graduates & Job Seekers wanting practical skills for the industry.
  • Aspiring Service Engineers seeking expertise in troubleshooting and machinery operations.
  • Bridging Academic Theory with Real-World Application to prepare for successful careers in instrumentation and process control.

  Course objectives: By end of this course,

  • Participants will Learn the essentials of process control and instrumentation for a successful career in process industries
  • Participants will Identify the different control loops and describe their main tasks.
  • Participants will Identify the basic implementation of P, PI and PID control in the following types of loops: Pressure, Flow, Level and Temperature loops
  • Participants will able to maintenance, commissioning and troubleshooting.

  Course outline:

  • Limit Switch, Proximity sensor, Photo Sensor
  • Proximity sensor, Photo Sensor
  • Encoder, PT-100, Pressure Transmitter
  • Flow Meter, DPT, Actuator, Butterfly Valve
  • Transducers and converters
  • Transmitters
  • Controllers
  • Hart Calibrator
  • Pressure control loops
  • Flow control loops
  • Level control loops
  • Temperature control loops
  • Multi-variable loops
  • Multi-variable loops: Feedforward control
  • Feedforward + Feedback
  • Vortex flowmeters
  • Ultrasound flowmeters
  • Electromagnetic flowmeters
  • Float level gauges

  Float switches

• Why this Course:

  • For Aspiring Automation Engineers – Build your career in automation.
  • Industry 4.0 Focus – Understand automation systems in the context of the 4th Industrial Revolution.
  • Future Researchers – Ideal for those pursuing higher studies in Automation, Robotics, or Mechatronics.
  • Theory to Practice – Apply academic concepts to real-world industry scenarios..

  Course objectives:

  • To know and skilled in total advance automation system according to industry and supplying company demand.
  • To know total project design, project management and prepare all documentation.
  • To development and manage industrial & Project skill related program in Industrial Automation.
  • To design 35 advance industrial project with site visiting, BOM, BOQ, PI, project designing, programming sequential operation, control panel design, I/O design, SCADA design, HMI Design, PLC Design, Mechanical Installation, Project management, Process flow, cable selection process, testing commissioning, troubleshooting process, Installation process, project submission process etc.

  Course outline:

  1. Industrial automation (PLC) design
  2. Understanding the equipment or process functions
  3. Accounting for mechanical real-world behaviors and interfaces
  4. Ensuring the equipment is properly instrumented
  5. Designing electrical power and I/O wiring
  6. Developing drawings and documentation
  7. Designing control panels
  8. Planning for installation and constructability issues
  9. Communication interfaces
  10. Creating and testing PLC programming
  11. Configuring HMI displays useful for operators
  12. Testing the system to ensure it runs for the long haul

  Project:

  1. Advance Project with Digital & Analog System

  Software:

  1. Automation Studio
  2. Panel Draw
  3. Visio
  4. Excel

• Why this Course:

  • If you want to build their career as a professional “PLC Programmer” in ‘Automation engineering field’,
  • Of you want to create your own industrial project from scratch to run final project.
  • To learn PLC programming with different PLC brand simultaneously such as SIEMENS, MITSHUBISHI, DELTA, ROCKWELL, ABB etc.
  • Who wants to do their higher study (Master/PhD) in Automation, Robotics, Mechatronics field.
  • To know practically all the technical terms and issues simultaneously about PLC both for academic and job sectors what we have learned theoretically in universities and polytechnics

  Course objectives:

  • By the end of this course, you will be both able to create a PLC program from scratch and practiced at originating complex ladder logic applications.
  • Participants will be able to do small to large scale project.
  • To develop basic to advance technical knowledge and industrial skill related program on Industrial Automation.
  • To know and skilled in total advance automation system according to industry and supplying company demand.
  • To know PLC related project design, project management and prepare all documentation.
  • To design advance PLC related project with site visiting, project designing, programming, sequential operation, control panel design, I/O design, Process flow, testing, commissioning, troubleshooting process, Installation process etc.
  • Students will learn basic to advance PLC Programming, the difference between digital and analog signals and how to bring them into a PLC, process them, and send them back out.
  • Students will develop an understanding of alarm and notification programming, and the relevant considerations to safety and operator usability.
  • Students will build on the knowledge and understanding of PLC programming using those instructions and environments and techniques to create real-world solutions to problems defined throughout this course.

  Advance Project with Digital & Analog System:50+ project:

  • Particle Mills
  • Oil mill project
  • Industrial washing machine project
  • Multifunctional mixing & heating system
  • Chipper machine & encoder
  • Chip storage management system
  • 11kv motor start, stop & tripping system
  • FCU (HVAC System)
  • Store management system by using servo motor
  • Challenger machine
  • Standard Machine
  • Food & beverage Industries
  • Dairy Factory
  • Beverage Factory
  • Meat Processing Plant
  • bakery Factory
  • Confectionary Factory
  • Canning Factory
  • Frozen Food Factory
  • Pharmaceutical & Chemical Industrys
  • Pharmaceutical Factory
  • Chemical Factory
  • Cosmetics Factory
  • Fertilizer Factory
  • Cement Factory
  • Brik Factory
  • Steel Plant
  • Glass Factory
  • Packaging Factory
  • Steel Rolling Mill
  • Wood & Furniture Industrys
  • Sawmills
  • Rice Mills
  • Sugar mills
  • Flour mill
  • dairy processing plant
  • Kniting Factory
  • Weaving Factory
  • Dying Factory
  • Printing Factory
  • Garments Factory
  • Spinning Factory
  • Finishing Factory
  • 4 axis Sun-Flower Solar tracker
  • Industrial Robotics arm
  • Industrial envelop making machine.
  • Industrial Automation with belt conveyor
  • Industrial Overhead crane project
  • Air handling unit
  • Chiller System
  • Alarm Systems in Plants( Indication, Enunciation)
  • Counting System(Water Plant, Beverage Industry, Pharmaceutical Based)
  • Washing Machine Control(Motor Spinning, Timing, Etc.,)
  • Mixing Applications (Chocolate, Chemical Industries Based)
  • Irrigation Controller in Agriculture
  • Boiler Pressure Monitoring and Controlling System

• Why this Course:

  ✔ Learn VFD fundamentals, selection, and configuration

  ✔ Master VFD parameter programming & troubleshooting

  ✔ Understand AC motor speed control & torque management

  ✔ Work with Siemens, Delta, Sinee, HNC ,Yaskawa, Mitsubishi, LS, and Schneider VFDs

  ✔ Learn Modbus, Profibus, and Ethernet communication

  ✔ Get hands-on training on industrial motor control applications

  Course objectives: By the end of this course,

  • Control any parameter for Induction Motors with Variable Speed Drive (VSD)
  • Participant will connect VFD power & control wiring
  • Participant will Learn VFD (Inverter Drive) theory of operation, volts per hertz, flux vector, pumps & fan mode applications explained.
  • Participant will Learn Auto-tuning, motor parameter set up, 2-wire control, 3-wire control, analog speed and multiple digital speeds, jog mode, and drive response to power failure.
  • Participant will learn Drive specifications and power requirements.

  Course Outline

  1. Introduction to VFD & AC Motor Control
  • What is a Variable Frequency Drive (VFD)?
  • Advantages of VFDs over Star-Delta & DOL Starters
  • Types of Motors Used with VFD (Induction, PMSM, BLDC, etc.)
  • Working Principle of VFD (Voltage/Frequency Control, PWM, Vector Control)
  • Understanding Motor Speed, Torque, and Power Relationships
  2. VFD Components & Circuit Analysis
  • Rectifier, DC Bus, Inverter Section, and Output Stage
  • IGBTs & MOSFETs in VFD Power Switching
  • VFD Cooling & Protection Mechanisms
  • Single-Phase vs. Three-Phase VFDs
  3. Selection & Sizing of VFDs
  • How to Choose the Right VFD for an Application
  • Motor Load Types (Constant Torque, Variable Torque, Quadratic Load)
  • Power Ratings, Voltage Selection, and Drive Protection Features
  • Choosing the Right Braking Resistor & Filters for VFDs
  • Harmonics & Power Factor Correction in VFD Systems

   

  4. VFD Parameter Programming & Configuration
  • Basic Parameters: Motor Nameplate Settings (Voltage, Frequency, RPM)
  • Acceleration & Deceleration Time Configuration
  • Torque Boost, Slip Compensation & PID Control in VFD
  • Jog Mode, Multi-Speed Setting & Auto-Tuning Function
  • Overload Protection, Stall Prevention & Fault Handling
  5. Industrial Communication & VFD Integration
  • VFD Communication Protocols
  • Interfacing VFD with PLC & HMI
  • Remote Monitoring & Control via SCADA
  • Hands-On: Configuring Modbus Communication with Delta & Siemens VFDs
  6. Hands-On Practical Sessions with VFD Brands
  • Siemens / Delta / SINEE / Schneider/ Mitsubishi/Yaskawa/HNC/LS
  • Parameter Setting & Motor Control, Setup & Speed Control, Setup & Speed Control, Closed-Loop Speed Control Using Encoders, Torque & PID Control in HVAC Applications
  7. Troubleshooting & Maintenance of VFDs
  • Common VFD Faults & Alarms (Overcurrent, Overvoltage, Undervoltage, Overload, etc.)
  • Troubleshooting Methods (Multimeter, Software Diagnosis)
  • Checking IGBT & DC Bus Voltage Issues
  • Preventive Maintenance & Cooling System Checks
  8. Advanced VFD Applications & Case Studies
  • HVAC & Chiller Applications – Variable Torque Control
  • Water Pumping Systems – PID Auto-Tuning for Pressure Control
  • Conveyor & Crane Applications – Dynamic Braking & Torque Control
  • Renewable Energy – VFD Control for Solar Water Pumping

Why this Course:

• If you want to learn supervisory monitoring system of any project and how to build and customize it with HMI.
• To do business with HMI products.
• To do research on Human Machine Interface devices.
• To learn repairing and Troubleshooting techniques.

Course objectives: By the end of this course,

• Participant will demonstrate hands-on competency of electronic human machine interface devices
• Participant will Configure human interface devices on programmable logic controller networks
• Participant will Troubleshoot human machine interface devices

Course Outline

1. Introduction to HMI in Industrial Automation

• What is HMI? Role of HMI in Industrial Automation
• Difference Between HMI, SCADA, and PLC Programming
• HMI Architecture and Working Principle
• Types of HMIs: Standalone, Embedded, and PC-Based
• Communication Protocols for HMI (MODBUS, PROFIBUS, PROFINET, Ethernet/IP)

2. HMI Hardware & Software Setup

• Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
• HMI Communication Ports (RS232, RS485, Ethernet, USB)
• Power Supply, Wiring, and Connections for HMI
• Configuring HMI with PLCs using Communication Protocols

3. HMI Software Tools & Environment

• Siemens HMI: WinCC (TIA Portal, WinCC Flexible)
• Delta HMI: DOPSoft
• Mitsubishi HMI: GT Designer3
• Rockwell HMI: FactoryTalk View
• Schneider HMI: Vijeo Designer
• ABB HMI: Panel Builder

4. HMI Screen Development & UI Design

• HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
• Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
• Designing Navigation & Multi-Screen Interfaces
• User Input Methods: Touchscreen, Function Keys, External Keypads
• HMI Tag Configuration & Mapping with PLC Variables

5. Real-Time Data Monitoring & Control

• Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
• Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
• Handling Analog & Digital Data in HMI
• Graphical Representation of Data (Trends, Bar Graphs, Gauges)
• Creating & Configuring Data Entry Fields

6. Alarm Management & Data Logging

• Designing & Implementing Alarms in HMI
• Alarm Classification (Warning, Critical, System Failure)
• Setting Up Alarm History & Acknowledgment System
• Configuring Real-Time & Historical Data Logging
• Exporting & Retrieving Data from HMI for Analysis

7. Advanced HMI Features

• Creating Multi-Level User Access & Security Settings
• Implementing Password Protection for Critical Operations
• Recipe Management & Data Handling in HMI
• Energy Monitoring & Efficiency Tracking

8. Communication & Integration with Industrial Systems

• HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
• Establishing Connectivity Between Multiple HMIs & PLCs
• HMI & SCADA Integration for Centralized Control

9. HMI Troubleshooting & Optimization

• Diagnosing Communication Errors & Hardware Failures
• HMI Software Debugging & Performance Optimization
• Testing & Validating HMI Projects Before Deployment
• Case Studies: Real-World Industrial HMI Applications

10. Final Project: Industrial HMI Implementation

• Designing an HMI System for a Complete Industrial Process
• Connecting HMI to a Real PLC & Field Devices
• Implementing Alarm, Data Logging & User Access Control
• Testing & Commissioning the Final HMI Project

• Why this Course?
  • To learn the fundamentals of Servo & Stepper Motor Drives in industrial applications.
  • To program motion control systems using PLCs and controllers.
  • To configure and troubleshoot servo & stepper motor drives in automation.
  • To implement advanced motion control techniques for robotics & CNC machines.
  • To enhance career opportunities in industrial automation, robotics, and motion control.

  Course Objectives:

  By the end of this course, participants will be able to:

  • Understand the working principles of Servo & Stepper motors.
  • Select the right motor drive for an industrial application.
  • Configure & program servo and stepper drives for precision control.
  • Interface servo & stepper motors with PLCs and industrial controllers.
  • Troubleshoot motor drive issues and optimize performance.
  • Implement real-world motion control applications.

   

  Course Outline

  1. Introduction to Motion Control & Motor Drive Systems
  • What is Motion Control?
  • Difference Between Servo & Stepper Motors
  • Industrial Applications of Servo & Stepper Motors
  • Open-Loop vs Closed-Loop Motion Control
  • Components of a Motion Control System (Motor, Drive, Controller, Encoder)
  • Overview of Servo & Stepper Motor Manufacturers (Siemens, Delta, Mitsubishi, Omron, Rockwell, Schneider)

   

  Stepper Motor Control & Programming

  2. Fundamentals of Stepper Motors
  • Working Principle of Stepper Motors
  • Types of Stepper Motors: Unipolar vs Bipolar
  • Step Angle, Resolution & Microstepping
  • Torque vs Speed Characteristics of Stepper Motors
  • Applications of Stepper Motors in Industry
  3. Stepper Motor Drives & Controllers
  • Introduction to Stepper Motor Drivers
  • Current Control & Microstepping Techniques
  • Pulse & Direction Control of Stepper Motors
  • Interfacing Stepper Motors with PLCs & Microcontrollers
  • Stepper Motor Wiring & Power Supply Considerations
  4. Stepper Motor Programming & Control
  • Generating Step Pulses & Controlling Speed
  • Acceleration & Deceleration Profile Tuning
  • Position Control & Multi-Axis Motion
  • PLC Programming for Stepper Motor Control
  • Advanced Stepper Motion Control Techniques

  Servo Motor Drive Programming & Control

  5. Fundamentals of Servo Motors
  • What is a Servo Motor?
  • DC vs AC Servo Motors
  • Components of a Servo System: Motor, Drive, Encoder
  • Position, Velocity & Torque Control in Servo Systems
  • Comparison of Servo & Stepper Motors
  6. Servo Drive Configuration & Setup
  • Introduction to Servo Drives (Siemens, Delta, Mitsubishi, Omron)
  • Parameter Configuration in Servo Drives
  • Servo Tuning & Gain Adjustment
  • Servo Motor Wiring & Power Considerations
  7. Servo Motor Control Techniques
  • Closed-Loop Position Control with Encoders
  • Velocity & Torque Control Programming
  • Homing & Limit Switch Configuration
  • Motion Profiles: Trapezoidal, S-Curve, PID Control
  • PLC & HMI Integration for Servo Motion Control