Automation Pro - Combined
- Technical Article : 400+
- Certificate (NSDA & ISO 21001) Certified
- Lifetime Membership (offline & online)
Course Description
Automation Pro Combined by Ulterior Engineering is a comprehensive course designed for aspiring automation professionals. Participants will gain industry-relevant skills while benefiting from our unique membership-based training system.
We also offer ISO and NSDA-approved certifications, enhancing your professional credibility. Plus, we provide job placement opportunities to help you kickstart your career in automation.
Facilities
Lifetime Membership (offline & online) |
All Class recorded |
Lab access (8am to 10pm) In Dhaka, Gazipur, Chattogram. |
400+ technical article |
Certificate (NSDA & ISO 21001) Certified. |
Offline course & Online Course |
Project Completion Support |
Regular Fee- 70,000/-
Ramadan Offer- 42,000/-
| Course Name | Morning | Evening | Friday | Online | Recorded Video |
|---|---|---|---|---|---|
| Advance MCC & RLC | 9am-6pm / 9am-1pm | 7pm-10pm | 8am-5pm | N/A | 20 courses |
| Advance Instrumentation, Process & Troubleshooting | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | N/A | 20 courses |
| Industrial Automation Design | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | N/A | 20 courses |
| PLC Program with Project | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | Yes | 20 courses |
| Variable Frequency Drive (VFD) Training | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | N/A | 20 courses |
| HMI Design with Project | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | N/A | 20 courses |
| Servo/Stepper Motor Control System | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | N/A | 20 courses |
| Industrial Automation with TIA Portal | 9am-6pm / 9am-1pm | 7pm-10pm | 9am-5pm | Yes | 20 courses |
| Solar PV OFF-Grid Design by Software | N/A | 7pm-10pm | 9am-5pm | Yes | 20 courses |
| Power System Design (ETAP Software) | N/A | 7pm-10pm | 9am-5pm | Yes | 20 courses |
| Electrical Design (AutoCAD, BNBC, NFPA, IEC) | N/A | 7pm-10pm | 9am-5pm | Yes | 20 courses |
| Industrial Electrical & Fire Safety | 9am-6pm | 7pm-10pm | 9am-5pm | Yes | 20 courses |
Course Name | Software Life-Time Access with Video Tutorial |
Advance MCC & RLC | 1. Panel Draw 2. Siemens TIA Portal, 3. GX-developer FX 4. GX Works2 5. RSLogix 500 6. WPLSoft 7. XG 5000, 8. WinProladder 9. Twido suite 10. Machine expert basic, 11. Micro win-Soft s7-200 12. Simatic 13. Automation Studio 14. EKTS 15. Visio 16. Skelion 17. Sketchup 18. PVWATT 19. PVGIS 20. ETAP 21. Autocad 22. Etc. |
Advance Instrumentation, Process & Troubleshooting. | |
Professional Industrial Automation Design | |
Professional Industrial PLC Program with Project: | |
Professional Variable Frequency Drive (VFD) Training | |
Professional Human Machine Interface (HMI) Design with Project: | |
Professional Servo/Steeper Motor Control System with Project: | |
Professional Industrial Automation with TIA Portal | |
Professional Solar PV OFF-Grid Project Design By Software | |
Power System Design Course by ETAP Software: | |
Professional Electrical design training by AutoCAD (BNBC, NFPA, IEC Rule regulation) | |
Professional Industrial Electrical and Fire Safety Engineering |
Course Outline
- Why this Course:
- If anyone wants to become a professional automation engineer, before getting into PLC and other automation related fields, he must know firstly the MCC & RLC logic operation and troubleshooting technique to handle the machinery running operation with proper power connection.
- To know practically all the technical terms and issues simultaneously both for academic and job sectors what we have learned theoretically in universities and polytechnics.
- Those who want to do job in Industries.
- Anyone wants to do research in electrical & power system field.
- Who wants to become a trainer in automation and robotics engineering field.
- Those who want to do business with products related automation field.
Course objectives:
- By end of this course participants will be expert in Motor-Controlling
- By end of this course participants will able to design any RLC and MCC logic.
- By end of this course participants will able to any kind of hardware by their own.
- By end of this course participants will able to Design and making any kind of RLC Panel and MCC Panel installation, maintenance, troubleshooting, testing, commissioning
Course Outline
- Fundamentals of Industrial Power & Control Systems
- Types of Circuit Breakers (SP, DP, TP, TPN)
- Protective Devices: MCB, MCCB, MPCB, ELCB, RCCB, RCD, RCBO
- Switches & Control Elements: Push Buttons, Selector Switches, Fuses, Power Supply Units
- Industrial Relays & Protection Devices
- Magnetic Contactors – Working & Selection Criteria
- Timers & Relays: ON-Delay, OFF-Delay, Combined ON-OFF Delay
- Protection Relays: Electromagnetic, Electronic, Thermal Overload, Electronic Overload
- Advanced Relays: Phase Failure, Frequency Relay, Overcurrent & Overvoltage Relays
- Sensors & Measuring Devices
- Current & Voltage Transformers (CT, PT)
- Limit Switches & Proximity Sensors
- Photoelectric Sensors for Industrial Applications
- Industrial Project-Based Learning
- Automatic Transfer Switch (ATS) Design & Implementation
- Industrial Chiller System Automation
- Three-Phase Protection using Electromechanical Relays
- DOL Starter & Automatic ON-OFF Control
- Forward-Reverse Motor Control Automation
- Star-Delta Starter with Timer Off Function
- Industrial Conveyor System Wiring & Control
- Overhead Crane Automation & Safety Systems
- MCC & RLC Control Panel Full Design & Implementation
Software & Tools Used
- Panel Draw – Industrial Electrical Panel Design
- EKTS (Electrical Control Simulation Software)
- Excel for Load Calculation & Panel Sizing
Why this Course:
- Engineering Students (1st to 8th semester) looking to build a strong foundation.
- Fresh Graduates & Job Seekers wanting practical skills for the industry.
- Aspiring Service Engineers seeking expertise in troubleshooting and machinery operations.
- Bridging Academic Theory with Real-World Application to prepare for successful careers in instrumentation and process control.
Course objectives: By end of this course,
- Participants will Learn the essentials of process control and instrumentation for a successful career in process industries
- Participants will Identify the different control loops and describe their main tasks.
- Participants will Identify the basic implementation of P, PI and PID control in the following types of loops: Pressure, Flow, Level and Temperature loops
- Participants will able to maintenance, commissioning and troubleshooting.
Course outline:
- Limit Switch, Proximity sensor, Photo Sensor
- Proximity sensor, Photo Sensor
- Encoder, PT-100, Pressure Transmitter
- Flow Meter, DPT, Actuator, Butterfly Valve
- Transducers and converters
- Transmitters
- Controllers
- Hart Calibrator
- Pressure control loops
- Flow control loops
- Level control loops
- Temperature control loops
- Multi-variable loops
- Multi-variable loops: Feedforward control
- Feedforward + Feedback
- Vortex flowmeters
- Ultrasound flowmeters
- Electromagnetic flowmeters
- Float level gauges
Float switches
Why this Course:
- For Aspiring Automation Engineers – Build your career in automation.
- Industry 4.0 Focus – Understand automation systems in the context of the 4th Industrial Revolution.
- Future Researchers – Ideal for those pursuing higher studies in Automation, Robotics, or Mechatronics.
- Theory to Practice – Apply academic concepts to real-world industry scenarios..
Course objectives:
- To know and skilled in total advance automation system according to industry and supplying company demand.
- To know total project design, project management and prepare all documentation.
- To development and manage industrial & Project skill related program in Industrial Automation.
- To design 35 advance industrial project with site visiting, BOM, BOQ, PI, project designing, programming sequential operation, control panel design, I/O design, SCADA design, HMI Design, PLC Design, Mechanical Installation, Project management, Process flow, cable selection process, testing commissioning, troubleshooting process, Installation process, project submission process etc.
Course outline:
- Industrial automation (PLC) design
- Understanding the equipment or process functions
- Accounting for mechanical real-world behaviors and interfaces
- Ensuring the equipment is properly instrumented
- Designing electrical power and I/O wiring
- Developing drawings and documentation
- Designing control panels
- Planning for installation and constructability issues
- Communication interfaces
- Creating and testing PLC programming
- Configuring HMI displays useful for operators
- Testing the system to ensure it runs for the long haul
Project:
- Advance Project with Digital & Analog System
Software:
- Automation Studio
- Panel Draw
- Visio
- Excel
Why this Course:
- If you want to build their career as a professional “PLC Programmer” in ‘Automation engineering field’,
- Of you want to create your own industrial project from scratch to run final project.
- To learn PLC programming with different PLC brand simultaneously such as SIEMENS, MITSHUBISHI, DELTA, ROCKWELL, ABB etc.
- Who wants to do their higher study (Master/PhD) in Automation, Robotics, Mechatronics field.
- To know practically all the technical terms and issues simultaneously about PLC both for academic and job sectors what we have learned theoretically in universities and polytechnics
Course objectives:
- By the end of this course, you will be both able to create a PLC program from scratch and practiced at originating complex ladder logic applications.
- Participants will be able to do small to large scale project.
- To develop basic to advance technical knowledge and industrial skill related program on Industrial Automation.
- To know and skilled in total advance automation system according to industry and supplying company demand.
- To know PLC related project design, project management and prepare all documentation.
- To design advance PLC related project with site visiting, project designing, programming, sequential operation, control panel design, I/O design, Process flow, testing, commissioning, troubleshooting process, Installation process etc.
- Students will learn basic to advance PLC Programming, the difference between digital and analog signals and how to bring them into a PLC, process them, and send them back out.
- Students will develop an understanding of alarm and notification programming, and the relevant considerations to safety and operator usability.
- Students will build on the knowledge and understanding of PLC programming using those instructions and environments and techniques to create real-world solutions to problems defined throughout this course.
Advance Project with Digital & Analog System:50+ project:
- Particle Mills
- Oil mill project
- Industrial washing machine project
- Multifunctional mixing & heating system
- Chipper machine & encoder
- Chip storage management system
- 11kv motor start, stop & tripping system
- FCU (HVAC System)
- Store management system by using servo motor
- Challenger machine
- Standard Machine
- Food & beverage Industries
- Dairy Factory
- Beverage Factory
- Meat Processing Plant
- bakery Factory
- Confectionary Factory
- Canning Factory
- Frozen Food Factory
- Pharmaceutical & Chemical Industrys
- Pharmaceutical Factory
- Chemical Factory
- Cosmetics Factory
- Fertilizer Factory
- Cement Factory
- Brik Factory
- Steel Plant
- Glass Factory
- Packaging Factory
- Steel Rolling Mill
- Wood & Furniture Industrys
- Sawmills
- Rice Mills
- Sugar mills
- Flour mill
- dairy processing plant
- Kniting Factory
- Weaving Factory
- Dying Factory
- Printing Factory
- Garments Factory
- Spinning Factory
- Finishing Factory
- 4 axis Sun-Flower Solar tracker
- Industrial Robotics arm
- Industrial envelop making machine.
- Industrial Automation with belt conveyor
- Industrial Overhead crane project
- Air handling unit
- Chiller System
- Alarm Systems in Plants( Indication, Enunciation)
- Counting System(Water Plant, Beverage Industry, Pharmaceutical Based)
- Washing Machine Control(Motor Spinning, Timing, Etc.,)
- Mixing Applications (Chocolate, Chemical Industries Based)
- Irrigation Controller in Agriculture
- Boiler Pressure Monitoring and Controlling System
Why this Course:
✔ Learn VFD fundamentals, selection, and configuration
✔ Master VFD parameter programming & troubleshooting
✔ Understand AC motor speed control & torque management
✔ Work with Siemens, Delta, Sinee, HNC ,Yaskawa, Mitsubishi, LS, and Schneider VFDs
✔ Learn Modbus, Profibus, and Ethernet communication
✔ Get hands-on training on industrial motor control applications
Course objectives: By the end of this course,
- Control any parameter for Induction Motors with Variable Speed Drive (VSD)
- Participant will connect VFD power & control wiring
- Participant will Learn VFD (Inverter Drive) theory of operation, volts per hertz, flux vector, pumps & fan mode applications explained.
- Participant will Learn Auto-tuning, motor parameter set up, 2-wire control, 3-wire control, analog speed and multiple digital speeds, jog mode, and drive response to power failure.
- Participant will learn Drive specifications and power requirements.
Course Outline
- Introduction to VFD & AC Motor Control
- What is a Variable Frequency Drive (VFD)?
- Advantages of VFDs over Star-Delta & DOL Starters
- Types of Motors Used with VFD (Induction, PMSM, BLDC, etc.)
- Working Principle of VFD (Voltage/Frequency Control, PWM, Vector Control)
- Understanding Motor Speed, Torque, and Power Relationships
- VFD Components & Circuit Analysis
- Rectifier, DC Bus, Inverter Section, and Output Stage
- IGBTs & MOSFETs in VFD Power Switching
- VFD Cooling & Protection Mechanisms
- Single-Phase vs. Three-Phase VFDs
- Selection & Sizing of VFDs
- How to Choose the Right VFD for an Application
- Motor Load Types (Constant Torque, Variable Torque, Quadratic Load)
- Power Ratings, Voltage Selection, and Drive Protection Features
- Choosing the Right Braking Resistor & Filters for VFDs
- Harmonics & Power Factor Correction in VFD Systems
- VFD Parameter Programming & Configuration
- Basic Parameters: Motor Nameplate Settings (Voltage, Frequency, RPM)
- Acceleration & Deceleration Time Configuration
- Torque Boost, Slip Compensation & PID Control in VFD
- Jog Mode, Multi-Speed Setting & Auto-Tuning Function
- Overload Protection, Stall Prevention & Fault Handling
- Industrial Communication & VFD Integration
- VFD Communication Protocols
- Interfacing VFD with PLC & HMI
- Remote Monitoring & Control via SCADA
- Hands-On: Configuring Modbus Communication with Delta & Siemens VFDs
- Hands-On Practical Sessions with VFD Brands
- Siemens / Delta / SINEE / Schneider/ Mitsubishi/Yaskawa/HNC/LS
- Parameter Setting & Motor Control, Setup & Speed Control, Setup & Speed Control, Closed-Loop Speed Control Using Encoders, Torque & PID Control in HVAC Applications
- Troubleshooting & Maintenance of VFDs
- Common VFD Faults & Alarms (Overcurrent, Overvoltage, Undervoltage, Overload, etc.)
- Troubleshooting Methods (Multimeter, Software Diagnosis)
- Checking IGBT & DC Bus Voltage Issues
- Preventive Maintenance & Cooling System Checks
- Advanced VFD Applications & Case Studies
- HVAC & Chiller Applications – Variable Torque Control
- Water Pumping Systems – PID Auto-Tuning for Pressure Control
- Conveyor & Crane Applications – Dynamic Braking & Torque Control
- Renewable Energy – VFD Control for Solar Water Pumping
Why this Course:
- If you want to learn supervisory monitoring system of any project and how to build and customize it with HMI.
- To do business with HMI products.
- To do research on Human Machine Interface devices.
- To learn repairing and Troubleshooting techniques.
Course objectives: By the end of this course,
- Participant will demonstrate hands-on competency of electronic human machine interface devices
- Participant will Configure human interface devices on programmable logic controller networks
- Participant will Troubleshoot human machine interface devices
Course Outline
- Introduction to HMI in Industrial Automation
- What is HMI? Role of HMI in Industrial Automation
- Difference Between HMI, SCADA, and PLC Programming
- HMI Architecture and Working Principle
- Types of HMIs: Standalone, Embedded, and PC-Based
- Communication Protocols for HMI (MODBUS, PROFIBUS, PROFINET, Ethernet/IP)
- HMI Hardware & Software Setup
- Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
- HMI Communication Ports (RS232, RS485, Ethernet, USB)
- Power Supply, Wiring, and Connections for HMI
- Configuring HMI with PLCs using Communication Protocols
- HMI Software Tools & Environment
- Siemens HMI: WinCC (TIA Portal, WinCC Flexible)
- Delta HMI: DOPSoft
- Mitsubishi HMI: GT Designer3
- Rockwell HMI: FactoryTalk View
- Schneider HMI: Vijeo Designer
- ABB HMI: Panel Builder
- HMI Screen Development & UI Design
- HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
- Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
- Designing Navigation & Multi-Screen Interfaces
- User Input Methods: Touchscreen, Function Keys, External Keypads
- HMI Tag Configuration & Mapping with PLC Variables
- Real-Time Data Monitoring & Control
- Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
- Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
- Handling Analog & Digital Data in HMI
- Graphical Representation of Data (Trends, Bar Graphs, Gauges)
- Creating & Configuring Data Entry Fields
- Alarm Management & Data Logging
- Designing & Implementing Alarms in HMI
- Alarm Classification (Warning, Critical, System Failure)
- Setting Up Alarm History & Acknowledgment System
- Configuring Real-Time & Historical Data Logging
- Exporting & Retrieving Data from HMI for Analysis
- Advanced HMI Features
- Creating Multi-Level User Access & Security Settings
- Implementing Password Protection for Critical Operations
- Recipe Management & Data Handling in HMI
- Energy Monitoring & Efficiency Tracking
- Communication & Integration with Industrial Systems
- HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
- Establishing Connectivity Between Multiple HMIs & PLCs
- HMI & SCADA Integration for Centralized Control
- HMI Troubleshooting & Optimization
- Diagnosing Communication Errors & Hardware Failures
- HMI Software Debugging & Performance Optimization
- Testing & Validating HMI Projects Before Deployment
- Case Studies: Real-World Industrial HMI Applications
- Final Project: Industrial HMI Implementation
- Designing an HMI System for a Complete Industrial Process
- Connecting HMI to a Real PLC & Field Devices
- Implementing Alarm, Data Logging & User Access Control
- Testing & Commissioning the Final HMI Project
- Why this Course?
- To learn the fundamentals of Servo & Stepper Motor Drives in industrial applications.
- To program motion control systems using PLCs and controllers.
- To configure and troubleshoot servo & stepper motor drives in automation.
- To implement advanced motion control techniques for robotics & CNC machines.
- To enhance career opportunities in industrial automation, robotics, and motion control.
Course Objectives:
By the end of this course, participants will be able to:
- Understand the working principles of Servo & Stepper motors.
- Select the right motor drive for an industrial application.
- Configure & program servo and stepper drives for precision control.
- Interface servo & stepper motors with PLCs and industrial controllers.
- Troubleshoot motor drive issues and optimize performance.
- Implement real-world motion control applications.
Course Outline
- Introduction to Motion Control & Motor Drive Systems
- What is Motion Control?
- Difference Between Servo & Stepper Motors
- Industrial Applications of Servo & Stepper Motors
- Open-Loop vs Closed-Loop Motion Control
- Components of a Motion Control System (Motor, Drive, Controller, Encoder)
- Overview of Servo & Stepper Motor Manufacturers (Siemens, Delta, Mitsubishi, Omron, Rockwell, Schneider)
Stepper Motor Control & Programming
- Fundamentals of Stepper Motors
- Working Principle of Stepper Motors
- Types of Stepper Motors: Unipolar vs Bipolar
- Step Angle, Resolution & Microstepping
- Torque vs Speed Characteristics of Stepper Motors
- Applications of Stepper Motors in Industry
- Stepper Motor Drives & Controllers
- Introduction to Stepper Motor Drivers
- Current Control & Microstepping Techniques
- Pulse & Direction Control of Stepper Motors
- Interfacing Stepper Motors with PLCs & Microcontrollers
- Stepper Motor Wiring & Power Supply Considerations
- Stepper Motor Programming & Control
- Generating Step Pulses & Controlling Speed
- Acceleration & Deceleration Profile Tuning
- Position Control & Multi-Axis Motion
- PLC Programming for Stepper Motor Control
- Advanced Stepper Motion Control Techniques
Servo Motor Drive Programming & Control
- Fundamentals of Servo Motors
- What is a Servo Motor?
- DC vs AC Servo Motors
- Components of a Servo System: Motor, Drive, Encoder
- Position, Velocity & Torque Control in Servo Systems
- Comparison of Servo & Stepper Motors
- Servo Drive Configuration & Setup
- Introduction to Servo Drives (Siemens, Delta, Mitsubishi, Omron)
- Parameter Configuration in Servo Drives
- Servo Tuning & Gain Adjustment
- Servo Motor Wiring & Power Considerations
- Servo Motor Control Techniques
- Closed-Loop Position Control with Encoders
- Velocity & Torque Control Programming
- Homing & Limit Switch Configuration
- Motion Profiles: Trapezoidal, S-Curve, PID Control
- PLC & HMI Integration for Servo Motion Control
8. Course Name: UE-A-109 - Advanced Industrial Communication Protocols (MODBUS, PROFIBUS & PROFINET)
Why this Course?
- To develop expertise in industrial communication protocols for seamless data exchange between PLCs, HMIs, SCADA, and field devices.
- To integrate different automation components with standard industrial networks.
- To troubleshoot and optimize communication systems in real-world industrial automation.
- To understand data exchange mechanisms and protocols in smart factories, IIoT, and Industry 4.0.
- To enhance skills for higher studies (Master’s/PhD) in Automation, Robotics, and Mechatronics.
Course Objectives:
By the end of this course, participants will be able to:
- Understand industrial communication principles, addressing, and data exchange methods.
- Configure and implement MODBUS (RTU/TCP), PROFIBUS, and PROFINET in an industrial setting.
- Establish communication between PLCs, HMIs, and SCADA using these protocols.
- Troubleshoot and diagnose industrial network failures and optimize communication efficiency.
- Design and execute real-world automation projects integrating multiple communication protocols.
Course Outline
- Fundamentals of Industrial Communication
- Introduction to Industrial Networks & Communication Protocols
- Differences Between MODBUS, PROFIBUS & PROFINET
- Communication Media: RS-232, RS-485, Ethernet, Fiber Optic, Wireless
- MODBUS Communication Protocol (RTU/TCP)
- Introduction to MODBUS Protocol & Architecture
- MODBUS RTU (RS-485) and (Ethernet)
- MODBUS Registers & Data Frames (Coils, Input Registers, Holding Registers)
- MODBUS Master-Slave Communication Concept
- MODBUS RTU Configuration with PLCs (Siemens, Delta, Mitsubishi, Rockwell)
- MODBUS TCP/IP Configuration with HMI & SCADA
- Reading/Writing Data using MODBUS Functions (Function Codes 01, 02, 03, 04, 05, 06, 16)
- Troubleshooting MODBUS Communication Issues
- PROFIBUS Communication Protocol
- Introduction to PROFIBUS (DP, PA, FMS)
- PROFIBUS Network Topologies & Wiring Standards
- PROFIBUS DP Master/Slave Communication
- Configuring PROFIBUS DP with Siemens S7-300/400/1200/1500 PLCs
- PROFIBUS PA in Process Automation (Field Instruments, Sensors, Actuators)
- Setting up & Diagnosing PROFIBUS Networks in TIA Portal & Simatic Manager
- PROFIBUS Troubleshooting & Error Handling
- PROFINET Communication Protocol
- Introduction to PROFINET (RT, IRT) and Ethernet-based Automation
- Differences Between PROFIBUS & PROFINET
- PROFINET Addressing & Network Configuration
- Configuring PROFINET Communication in TIA Portal
- Establishing Communication Between Siemens PLCs via PROFINET
- PROFINET Integration with HMIs & SCADA
• Diagnosing & Troubleshooting PROFINET Networks
Why this Course?
- To learn how to design, configure, and program HMIs & SCADA for industrial automation.
- To integrate SCADA with different PLC brands (Siemens, Mitsubishi, Delta, Rockwell, Schneider, ABB).
- To create real-time industrial monitoring, control, and data acquisition systems.
- To develop advanced industrial visualization and alarm management techniques.
- To enhance career opportunities in Industrial Automation, SCADA, and IIoT.
Course Objectives:
By the end of this course, participants will be able to:
- Understand HMI & SCADA fundamentals and their role in industrial automation.
- Design HMI screens and SCADA dashboards for real-time monitoring & control.
- Integrate HMI & SCADA with PLCs using industrial communication protocols.
- Configure alarms, event logging, and real-time data acquisition in SCADA.
- Develop secure and user-friendly operator interfaces with multi-user access.
- Troubleshoot HMI & SCADA communication and operational issues.
Course Outline
- Introduction to HMI & SCADA in Industrial Automation
- What is HMI & SCADA?
- Difference Between HMI, SCADA, and PLC Programming
- Role of SCADA in Industrial Data Acquisition & Control
- HMI & SCADA Architecture (Standalone, Distributed, Cloud-Based)
- Communication Protocols (MODBUS, PROFIBUS, PROFINET, Ethernet/IP, OPC UA)
HMI Programming & Industrial Visualization
- HMI Hardware & Software Setup
- Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
- HMI Communication Ports (RS232, RS485, Ethernet, USB)
- Power Supply, Wiring, and Connections for HMI
- Configuring HMI with PLCs using Communication Protocols
- HMI Software Tools & Development
- Siemens HMI: WinCC (TIA Portal)
- Delta HMI: DOPSoft
- HMI Screen Development & UI Design
- HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
- Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
- Designing Navigation & Multi-Screen Interfaces
- User Input Methods: Touchscreen, Function Keys, External Keypads
- HMI Tag Configuration & Mapping with PLC Variables
- Real-Time Data Monitoring & Control in HMI
- Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
- Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
- Handling Analog & Digital Data in HMI
- Graphical Representation of Data (Trends, Bar Graphs, Gauges)
- Creating & Configuring Data Entry Fields
- Alarm Management & Data Logging in HMI
- Designing & Implementing Alarms in HMI
- Alarm Classification (Warning, Critical, System Failure)
- Setting Up Alarm History & Acknowledgment System
- Configuring Real-Time & Historical Data Logging
- Exporting & Retrieving Data from HMI for Analysis
- Advanced HMI Features
- Creating Multi-Level User Access & Security Settings
- Implementing Password Protection for Critical Operations
- Recipe Management & Data Handling in HMI
- Real-Time Clock & Scheduler for Automated Control
- Energy Monitoring & Efficiency Tracking
- HMI to SCADA Communication & Integration
- HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
- Establishing Connectivity Between Multiple HMIs & PLCs
- HMI & SCADA Integration for Centralized Control
SCADA Programming & Industrial Monitoring
- Introduction to SCADA Systems
- What is SCADA? Difference Between HMI & SCADA
- Components of SCADA: RTU, MTU, PLC, HMI, Database, Communication System
- SCADA System Architecture (Standalone, Distributed, Cloud-Based)
- Applications of SCADA in Manufacturing, Power, Water, Oil & Gas
- SCADA Software Platforms
- Siemens SCADA: WinCC Advanced, WinCC Professional
- SCADA Screen Development & Graphics Design
- Designing Interactive & User-Friendly SCADA Dashboards
- Configuring Real-Time Monitoring, Trends & Graphical Displays
- Setting Up Dynamic Objects & Animations
- Alarm Management & Notification Systems
- Real-Time & Historical Data Logging in SCADA
- Industrial Communication & SCADA Networking
- SCADA-PLC Integration Using MODBUS, PROFIBUS, PROFINET
- Configuring SCADA to Work with Multiple PLCs & Field Devices
- SCADA Data Analysis & Report Generation
- Setting Up Data Logging & Trend Analysis
- Generating Custom Reports & Historical Data Analysis
- Advanced SCADA Features & Cloud Integration
- Implementing SCADA with Industrial IoT (IIoT)
- Cloud-Based SCADA Solutions & Remote Access
- Mobile SCADA: Monitoring & Controlling Processes via Smartphone
- AI & Edge Computing in SCADA Systems
- SCADA Troubleshooting & System Optimization
- Diagnosing Communication Errors & Hardware Failures
- SCADA Software Debugging & Performance Optimization
- Testing & Validating SCADA Systems Before Deployment
- Case Studies: Real-World Industrial SCADA Applications
Final Project: Industrial SCADA & HMI Implementation
- Designing an HMI & SCADA System for a Complete Industrial Process
- Connecting SCADA & HMI to Real PLCs & Field Devices
- Implementing Alarm, Data Logging & User Access Control
• Testing & Commissioning the Final SCADA Project
Why this Course?
- To master industrial calibration techniques for various process instruments.
- To learn international standards & best practices in calibration.
- To understand precision measurement & testing procedures for industrial automation.
- To work with calibration tools like pressure calibrators, temperature calibrators, and loop testers.
- To enhance career opportunities in industrial automation, process control, and metrology.
Course Objectives:
By the end of this course, participants will be able to:
✅ Understand calibration fundamentals and industry standards (ISO, NIST, IEC).
✅ Perform calibration on pressure, temperature, flow, and level instruments.
✅ Use calibration equipment (Fluke, Beamex, Druck, Siemens, Yokogawa, etc.).
✅ Maintain traceability and generate calibration certificates.
✅ Troubleshoot faulty instruments and optimize accuracy.
✅ Implement field & laboratory calibration techniques.
Course Outline
- Introduction to Calibration & Metrology
- What is Calibration? Importance & Standards
- Difference Between Calibration, Verification, and Validation
- International Calibration Standards (ISO 17025, NIST, IEC, ANSI, ASTM)
- Traceability & Measurement Uncertainty
Instrumentation Calibration Techniques
- Pressure Instrument Calibration
- Types of Pressure Sensors (Gauge, Absolute, Differential)
- Calibration of Pressure Transmitters (DPT, Smart Transmitters)
- Deadweight Testers & Digital Pressure Calibrators
- Calibration Using Pressure Pumps & Manometers
- Industry Application & Troubleshooting
- Temperature Instrument Calibration
- Types of Temperature Sensors (RTD, Thermocouples, Thermistors)
- Calibration of PT100, K-Type, and J-Type Thermocouples
- Temperature Calibrators: Dry Block, Liquid Bath, Thermocouple Simulators
- Understanding Accuracy, Stability, and Hysteresis
- Case Study: Calibration of Temperature Controllers in HVAC Systems
- Flow Instrument Calibration
- Types of Flow Meters (Orifice Plate, Coriolis, Magnetic, Vortex, Ultrasonic)
- Flow Calibration Methods: Master Meter, Gravimetric, Volumetric
- Using Flow Calibration Rigs & Ultrasonic Flow Calibrators
- Flow Meter Installation Effects on Accuracy
- Troubleshooting & Verification of Flow Meters
- Level Instrument Calibration
- Types of Level Sensors (Ultrasonic, Radar, Differential Pressure)
- Calibration of Radar & Ultrasonic Level Transmitters
- Calibration of Float, Capacitance & Conductivity Level Sensors
- Industrial Applications & Case Studies
Advanced Calibration & Loop Testing
- Signal Calibration & Loop Testing
- 4-20mA Signal Loop Calibration & Troubleshooting
- HART & Fieldbus Calibration Techniques
- Multimeter vs Loop Calibrator: Usage & Best Practices
- Smart Instrument Calibration Using Software (Siemens, Emerson, Yokogawa)
- Calibration of Control Valves & Positioners
- Control Valve Calibration Process
- Positioner Calibration
- Advanced Communication & Calibration Software
- HART Communicators & Field Device Manager Software
- PROFIBUS, MODBUS
Why this Course?
✔ To master Open-Loop & Closed-Loop Control Systems
✔ To understand PID Controllers (Proportional, Integral, Derivative)
✔ To learn real-world PID tuning techniques for industrial processes
✔ To work with PLC, SCADA, DCS, and HMI for Process Control
✔ To optimize industrial loops for better performance and efficiency
✔ To reduce process errors, fluctuations, and downtime
Course Objectives
✅ Understand Process Control Fundamentals
✅ Learn how PID controllers regulate temperature, pressure, level, and flow
✅ Configure and tune PID loops using manual & automatic methods
✅ Implement Feedforward, Cascade, and Ratio Control strategies
✅ Develop skills in PLC-based PID control programming
✅ Troubleshoot control loop instability & response issues
Course Outline
- Introduction to Process Control & Automation
- What is Process Control?
- Industrial Control Systems: PLC, SCADA, DCS
- Types of Control Loops: Open-Loop vs Closed-Loop
- Difference Between Manual Control & Automatic Control
- Basics of PID Control
PID Controller & Loop Tuning
- Understanding PID Control (Proportional-Integral-Derivative)
- How PID Controllers Work in Industrial Automation
- Understanding Setpoint, Error, Process Variable, and Output
- Tuning Parameters:
◦ Proportional Gain (P) – Speed of response
◦ Integral Action (I) – Eliminating steady-state error
◦ Derivative Action (D) – Predicting & reducing overshoot
- Practical Examples in Temperature, Pressure, Flow, and Level Control
- Open-Loop Control System
- Understanding Open-Loop Characteristics
- Open-Loop System Response Analysis
- Industrial Applications of Open-Loop Control
- Practical Hands-on: Running an Open-Loop System
- Closed-Loop Control System
- Understanding Feedback Mechanisms
- Stability & Performance of Closed-Loop Systems
- Gain Scheduling & Adaptive Control
- Practical Hands-on: Configuring a Closed-Loop System
Advanced PID Control & Tuning Techniques
- PID Tuning Methods
- Manual PID Tuning
- Auto-Tuning Algorithms (PLC & DCS-based Tuning)
- Industrial Case Study: PID Tuning in a Steam Boiler System
- Advanced Control Strategies
- Feedforward Control
- Cascade Control
- Ratio Control
- Split-Range Control
- Multi-Loop Control
- PLC-Based PID Control
- Implementing PID Control in Siemens, Mitsubishi, Delta, Rockwell PLCs
- PID Block Programming in TIA Portal, RSLogix, GX Works, WPLSoft
- PLC & SCADA Integration for PID Control
- Real-Time Data Acquisition & Trending
Field Instrumentation & PID Loops
- Industrial Sensors & Actuators for PID Control
- Temperature Transmitters & RTDs
- Pressure Transmitters & Control Valves
- Flow Meters & Level Sensors
- VFD & Motor Control with PID
- Troubleshooting PID Control Loops
- Identifying Instability, Overshoot, and Hunting
- Controller Response Analysis
- Tuning for Process Optimization
- Case Study: PID Tuning for an HVAC System
Final Project: Implementing & Optimizing a PID Loop
🔹 Design a Complete PID Loop for a Real Industrial Process
🔹 Implement PID Control in PLC & SCADA
🔹 Optimize Performance Using Advanced Tuning Methods
🔹 Generate Reports & Troubleshooting Guidelines
Why this Course?
- To learn how to design, configure, and program HMIs & SCADA for industrial automation.
- To integrate SCADA with different PLC brands (Siemens, Mitsubishi, Delta, Rockwell, Schneider, ABB).
- To create real-time industrial monitoring, control, and data acquisition systems.
- To develop advanced industrial visualization and alarm management techniques.
- To enhance career opportunities in Industrial Automation, SCADA, and IIoT.
Course Objectives:
By the end of this course, participants will be able to:
- Understand HMI & SCADA fundamentals and their role in industrial automation.
- Design HMI screens and SCADA dashboards for real-time monitoring & control.
- Integrate HMI & SCADA with PLCs using industrial communication protocols.
- Configure alarms, event logging, and real-time data acquisition in SCADA.
- Develop secure and user-friendly operator interfaces with multi-user access.
- Troubleshoot HMI & SCADA communication and operational issues.
Course Outline
- Introduction to HMI & SCADA in Industrial Automation
- What is HMI & SCADA?
- Difference Between HMI, SCADA, and PLC Programming
- Role of SCADA in Industrial Data Acquisition & Control
- HMI & SCADA Architecture (Standalone, Distributed, Cloud-Based)
- Communication Protocols (MODBUS, PROFIBUS, PROFINET, Ethernet/IP, OPC UA)
HMI Programming & Industrial Visualization
- HMI Hardware & Software Setup
- Overview of HMI Brands: Siemens, Delta, Mitsubishi, Rockwell, Schneider, ABB
- HMI Communication Ports (RS232, RS485, Ethernet, USB)
- Power Supply, Wiring, and Connections for HMI
- Configuring HMI with PLCs using Communication Protocols
- HMI Software Tools & Development
- Siemens HMI: WinCC (TIA Portal)
- Delta HMI: DOPSoft
- HMI Screen Development & UI Design
- HMI Screen Design Principles (Color Selection, Layout, Font, Resolution)
- Adding & Configuring Basic HMI Objects (Buttons, Indicators, Switches)
- Designing Navigation & Multi-Screen Interfaces
- User Input Methods: Touchscreen, Function Keys, External Keypads
- HMI Tag Configuration & Mapping with PLC Variables
- Real-Time Data Monitoring & Control in HMI
- Configuring Real-Time Process Monitoring (Temperature, Pressure, Level, Flow)
- Controlling Industrial Processes via HMI (Start/Stop, Setpoint Adjustment)
- Handling Analog & Digital Data in HMI
- Graphical Representation of Data (Trends, Bar Graphs, Gauges)
- Creating & Configuring Data Entry Fields
- Alarm Management & Data Logging in HMI
- Designing & Implementing Alarms in HMI
- Alarm Classification (Warning, Critical, System Failure)
- Setting Up Alarm History & Acknowledgment System
- Configuring Real-Time & Historical Data Logging
- Exporting & Retrieving Data from HMI for Analysis
- Advanced HMI Features
- Creating Multi-Level User Access & Security Settings
- Implementing Password Protection for Critical Operations
- Recipe Management & Data Handling in HMI
- Real-Time Clock & Scheduler for Automated Control
- Energy Monitoring & Efficiency Tracking
- HMI to SCADA Communication & Integration
- HMI to PLC Communication via MODBUS RTU/TCP, PROFIBUS, PROFINET, Ethernet/IP
- Establishing Connectivity Between Multiple HMIs & PLCs
- HMI & SCADA Integration for Centralized Control
SCADA Programming & Industrial Monitoring
- Introduction to SCADA Systems
- What is SCADA? Difference Between HMI & SCADA
- Components of SCADA: RTU, MTU, PLC, HMI, Database, Communication System
- SCADA System Architecture (Standalone, Distributed, Cloud-Based)
- Applications of SCADA in Manufacturing, Power, Water, Oil & Gas
- SCADA Software Platforms
- Siemens SCADA: WinCC Advanced, WinCC Professional
- SCADA Screen Development & Graphics Design
- Designing Interactive & User-Friendly SCADA Dashboards
- Configuring Real-Time Monitoring, Trends & Graphical Displays
- Setting Up Dynamic Objects & Animations
- Alarm Management & Notification Systems
- Real-Time & Historical Data Logging in SCADA
- Industrial Communication & SCADA Networking
- SCADA-PLC Integration Using MODBUS, PROFIBUS, PROFINET
- Configuring SCADA to Work with Multiple PLCs & Field Devices
- SCADA Data Analysis & Report Generation
- Setting Up Data Logging & Trend Analysis
- Generating Custom Reports & Historical Data Analysis
- Advanced SCADA Features & Cloud Integration
- Implementing SCADA with Industrial IoT (IIoT)
- Cloud-Based SCADA Solutions & Remote Access
- Mobile SCADA: Monitoring & Controlling Processes via Smartphone
- AI & Edge Computing in SCADA Systems
- SCADA Troubleshooting & System Optimization
- Diagnosing Communication Errors & Hardware Failures
- SCADA Software Debugging & Performance Optimization
- Testing & Validating SCADA Systems Before Deployment
- Case Studies: Real-World Industrial SCADA Applications
Final Project: Industrial SCADA & HMI Implementation
- Designing an HMI & SCADA System for a Complete Industrial Process
- Connecting SCADA & HMI to Real PLCs & Field Devices
- Implementing Alarm, Data Logging & User Access Control
• Testing & Commissioning the Final SCADA Project
